Perkins EST Electronic Service Tool 2024A

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Perkins EST 2024A Overview, Compatibility, and Best Adapters What is Perkins EST 2024A? Perkins EST (Electronic Service Tool) 2024A is official dealer-level diagnostic software used for troubleshooting, programming, and calibrating Perkins...

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Description

Perkins EST 2024A Overview, Compatibility, and Best Adapters

What is Perkins EST 2024A?

Perkins EST (Electronic Service Tool) 2024A is official dealer-level diagnostic software used for troubleshooting, programming, and calibrating Perkins electronic engines. It is similar to Caterpillar ET but specifically designed for Perkins engines, allowing access to ECMs (Electronic Control Modules) to read fault codes, adjust parameters, and perform software updates.

Since Perkins is a subsidiary of Caterpillar, EST also shares some compatibility with CAT engines that use Perkins-derived platforms.

What Can Perkins EST 2024A Do?

  • Read & Clear Fault Codes
  • Diagnose active and stored fault codes.
  • Live Data Monitoring
  •  View real-time engine parameters (RPM, fuel pressure, temperature, etc.).
  • ECM Programming & Calibration
  • Update ECM software, modify idle speed, fuel settings, etc.
  • Injector Coding & Fuel System Diagnostics
  • Perform injector trim adjustments and cylinder tests.
  • DPF & Emissions System Service
  • Conduct forced DPF regeneration, reset SCR and EGR parameters.
  • Engine Protection & Derate Adjustments
  • Modify safety shutdown settings (temperature, oil pressure).
  • Hydraulic & Powertrain Diagnostics
  • For Perkins-powered construction and industrial equipment.
  • Factory Password Unlock
  • Used to access restricted parameters and advanced tuning.

Supported Engines & Brands

Perkins EST 2024A works with all electronic Perkins engines, which are commonly used in construction, agriculture, power generation, and marine applications.

Supported Perkins Engines (Series):

Perkins Industrial & Agricultural Engines

  • 400 Series (403D, 404D, 403J, 404J, etc.)
  •  800 Series (804D)
  • 900 Series (903D, 904J)
  • 1100 Series (1103D, 1104D, 1106D, 1103J, 1104J)
  • 1200 Series (1204E, 1206E, 1204J, 1206J)
  • 1700 Series (1706J)
  • 2000 Series (2206D, 2206J)
  • 4000 Series (4006D, 4008D, 4012D, 4016D)

Perkins Marine Engines

  •  4.4M, 6.6M, 7.1M, 12.5M

Perkins Power Generation Engines

  • 4000 Series (Diesel & Gas Generators)
  • 2000 Series Gensets

OEM Equipment with Perkins Engines

Many manufacturers use Perkins engines in their equipment:

  • Caterpillar (Some small/mid-size engines shared with Perkins)
  • JCB, Terex, Massey Ferguson, New Holland, Case IH, Bobcat, McCormick, AGCO, Hyundai, Volvo CE

Best Adapters for Perkins EST 2024A

To connect EST 2024A to an engine, you need an RP1210-compliant adapter that supports CAN, J1939, J1708, and legacy CAT/Perkins protocols.

 

Recommended Adapters:
CAT Communication Adapter III Official Caterpillar/Perkins adapter

  • full support for EST & CAT ET

Nexiq USB Link 2

  • Works with multiple brands, reliable J1939/J1708 support

DG Tech DPA5

  • Good for Perkins, CAT, and off-highway diagnostics

TEXA Navigator TXTs

  • Advanced multi-brand diagnostics, supports Perkins industrial & marine engines

Connection Types:

9-Pin (J1939/J1708) Used in most Perkins-powered construction & industrial machines.

6-Pin (J1708 legacy) Found in older Perkins ECM-controlled engines.

 OBD-II (16-Pin J1962) Used in some newer on-highway Perkins engines.

 3-Pin & 4-Pin Adapters Used for Perkins gensets and marine engines.

How to Use Perkins EST 2024A

Connecting to a Perkins Engine

1. Install Perkins EST 2024A on a Windows 10/11 laptop.

2. Plug in the adapter (CAT Comm Adapter III, Nexiq, etc.).

3. Turn the ignition ON (engine OFF).

4. Open EST 2024A and select Connect to ECM.

5. Choose the correct ECM type (J1939, J1708, CAN Bus).

6. The software will load engine parameters and fault codes.

Key Diagnostic & Calibration Functions

Reading & Clearing Fault Codes

1. Open Diagnostics Fault Codes.

2. Select active or historic codes.

3. View troubleshooting steps & possible fixes.

4. Click Clear Faults after repairs.

 

Performing a Forced DPF Regen

1. Go to Aftertreatment Service

2. Select DPF Regeneration click Start.

3. Monitor engine RPM and exhaust temperature (regen takes 30-60 minutes).

4. Once complete, check for any remaining emissions-related faults.

 

Adjusting Engine Parameters (Idle, Speed, Governor, Fuel Settings)

1. Navigate to ECM Parameters.

2. Modify values for idle RPM, governor limits, fuel rate adjustments.

3. Click Save Changes and restart the ECM for updates to take effect.

Programming New Injectors (Trim Codes)

1. Open injector Programming.

2. Enter the trim code found on the new injector.

3. Click write to ECM and save changes.

4. Restart the engine and verify smooth operation.

Flashing a New ECM Calibration (Software Update)

 

1. Download the correct ECM Flash File (.cal or .ecfg) from **Perkins Service Portal

 

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